U-shaped intelligent rhythm assembly line

Intelligent U-shaped automated assembly line for clothing

Model: JMU-19

1、 Introduction: The U-shaped rotary intelligent assembly line produced by our company is designed with a new concept, using a constant speed motor and gear chain transmission. It circulates through a fixed support plate in the U-shaped guide rail, driving non-contact metal operation. It runs smoothly, is ultra quiet, and never wears out; Equipped with multiple functional positions and material baskets, subdivided cutting types, quickly identified cutting pieces, employees have corresponding buffer baskets, easy to solve process bottlenecks, reduce the difficulty of IE personnel’s salary, and achieve easy parking arrangement

2、 4 core competencies:

1. The intelligent microcomputer control system can connect to computers for communication and automatically generate reports;

2. Designed with a new concept, using a constant speed motor, gear chain, and U-shaped guide rail for smooth and reliable operation;

3. Optional production site management lighting system, or manual/semi-automatic/fully automatic operation functions, can effectively utilize the assembly line for product processing;

4. Equipped with multiple functional positions and multiple material baskets, it subdivides the types of cutting pieces, quickly identifies the cutting pieces, reduces the waste of actions taken by employees, easily solves process bottlenecks, and achieves easy parking arrangement.

3、 Product advantages

1. Adopting an all aluminum alloy frame structure, 60mm * 30mm industrial aluminum alloy profile columns, 180mm * 30mm industrial aluminum alloy upper side panels, aluminum profile model 6061, with a thickness of 2.0MM; Surface sandblasting process treatment, firm structure, and beautiful craftsmanship;

2. The transmission mechanism and components are not exposed, and the directional operation reduces equipment failures. The U-shaped operation design is suitable for different complex styles, and the number of layers of the flow basket can be flexibly increased or reduced according to the number of pieces cut in the style, allowing the pieces to be placed in zones and reducing waste of actions taken by employees;

3. Intelligent computer control system, LED screen visual management, automatic data collection and transmission, workshop data can be synchronized to the computer, convenient for management personnel to query and monitor, while achieving data sharing of PC ERP software and LBS production line balance system.

4、 Invisible function of U-shaped rhythm assembly line

Because it is a culmination of the experience of numerous senior consultant teachers, purchasing it is equivalent to hiring back a senior consultant teacher at the same time. In addition to the advantages shown above, it also has hidden advantages that will subtly improve the management level of managers in the following areas, allowing factories to easily and quickly enter the path of lean production

A. Process concept, U-shaped product flow, allowing managers to have a seamless understanding of processes and rankings

B. Bottleneck management concept, providing a basis and method for improving production and efficiency

C. Visual management helps managers identify problems in a timely manner

D. Convenience of management, easy to use, easy to manage, and easy to improve

E. Easy to standardize and unify employee behavior, forming good habits

F. Make seamless transfer possible

5、 Why do managers use U-shaped basket pushing assembly lines with ease

Because:

① It takes into account the objective existence of imbalanced division of labor, so it adds a manual mode to first solve the problem of division of labor balance, bottleneck problems, and management problems.

② It takes into account that clothing factories are all manual operations, and abnormal problems are inevitable, so it adds a semi-automatic mode to allow employees to actively expose their problems, gradually improving the assembly line from unstable to stable state.

③ It considers that employees should be time-saving and easy to retrieve cut pieces, so it is designed as a double-layer, with cut pieces arranged in different categories for easy access by employees.

④ Only by considering management and employees, and first clearing all obstacles for them, can we switch to fully automatic mode and move forward with our employees.

6、 Advantages compared to similar products:

1. The product materials are thicker and more durable to use.

2. Using a push rod design (compared to chain pulling), the equipment has stronger stability, lower noise, and higher safety factor.

3. Software application is more flexible, making it more convenient and understandable for operators.