The Junmei aluminum alloy track type automatic production line fundamentally solves the problems of easy stretching deformation, left and right deviation, slipping, and fracture of the old belt type models, and leads to inconsistent data display and actual production, failing to truly reflect the improvement of production efficiency.

JM-18-8 model features:

1. Install leakage and short circuit protectors on the host power supply,

Use Chint DZ47-60 C16 air switch and Chint RO15 500V 2A fuse.

2. Adopting intelligent rhythm track transmission mode, the track adopts a brand new wear-resistant OPB track with a smooth surface and better wear resistance. Compared with traditional belt transmission, it will not stretch or deform, and is durable with one investment.

3. The beat detection adopts photoelectric sensors and time control to ensure accurate beat points, low failure rate, and dual safety operation.

4. The control unit adopts the Japanese original Mitsubishi PLC (programmable controller unit) for more precise control. More stable performance, and the feasibility of adding and modifying features in the future. The electronic circuit is controlled by a microcomputer to ensure the stable operation of the entire system.

5. The power part adopts Taiwan Yongkun direct drive reduction motor, with a rated power of 750W and a reduction ratio of 1:120, which can provide stronger torque and meet the transmission requirements of various production line lengths.

6. The main frame is made of Guangdong Weiye aluminum profiles and processed with brand new 6063-T5 materials. The top curved side aluminum plate is treated with oxidation and sandblasting surface technology, with a clean and smooth surface. The tripod uses a universal foot plate.

7. All hardware components are treated with beige and silver white. Ensure that there is no embroidery during use.

8. All appearance fittings are treated with electrostatic spraying and baking paint technology. Corrosion is not affected by environmental factors, and the appearance is high-end and atmospheric.

9. The operating height of the entire machine is 720mm, and the horizontal height can also be adjusted according to the flatness of the ground, making it easy to operate; The connecting bolts of the entire machine are made of high-end brand galvanized bolts.

10. The display adopts large-sized high-end brand LED LCD TVs and LED dot matrix screens, which have better visual effects and cooperate with computer WIFI to provide convenience for lean production promotion and training.

11. Device settings:

11.1. The production number and production line number can be entered in numbers, English, and Chinese.

11.2. The target production can be set at 0-65000 pieces.

11.3. The beat cycle can be adjusted from 0 to 9990 seconds.

11.4. The counting increment can be set to 0-9999 pieces.

11.5. The increment of finished products can be set to 0-9999 pieces.

11.6. The rework increment can be set to 0-9999 pieces.

11.7. The launch date can be set to time, text, or numbers.

11.8. The offline date can be set to time, text, or numbers.

11.9. The unit price of the product can be set in numbers.

11.10. The number of production personnel can be set as a number.

12. Equipment monitoring items:

12.1. The number of defective products is recorded by pressing the non-conforming button once, and an increase can be set.

12.2. The number of good products is recorded by pressing the qualified button once, and an increase can be set.

12.3. Automatic calculation of yield rate (dividing the number of good products by the sum of the number of good products and the number of defective products).

12.4. Automatic calculation of production efficiency (dividing the number of good products by the total running time).

12.5. The per capita salary is automatically calculated (unit price * number of finished products/number of people).

12.6. Real time automatic counting calculation (counting increment multiplied by the number of beats).

12.7. The running time is set by adjusting the beat cycle.

12.8. Data reports are records of production status, and historical production status can be viewed through data reports.

High end brand galvanized bolts are more commonly used for connecting bolts.

10. The display adopts large-sized high-end brand LED LCD TVs and LED dot matrix screens, which have better visual effects and cooperate with computer WIFI to provide convenience for lean production promotion and training.

11. Device settings:

11.1. The production number and production line number can be entered in numbers, English, and Chinese.

11.2. The target production can be set at 0-65000 pieces.

11.3. The beat cycle can be adjusted from 0 to 9990 seconds.

11.4. The counting increment can be set to 0-9999 pieces.

11.5. The increment of finished products can be set to 0-9999 pieces.

11.6. The rework increment can be set to 0-9999 pieces.

11.7. The launch date can be set to time, text, or numbers.

11.8. The offline date can be set to time, text, or numbers.

11.9. The unit price of the product can be set in numbers.

11.10. The number of production personnel can be set as a number.

12. Equipment monitoring items:

12.1. The number of defective products is recorded by pressing the non-conforming button once, and an increase can be set.

12.2. The number of good products is recorded by pressing the qualified button once, and an increase can be set.

12.3. Automatic calculation of yield rate (dividing the number of good products by the sum of the number of good products and the number of defective products).

12.4. Automatic calculation of production efficiency (dividing the number of good products by the total running time).

12.5. The per capita salary is automatically calculated (unit price * number of finished products/number of people).

12.6. Real time automatic counting calculation (counting increment multiplied by the number of beats).

12.7. The running time is set by adjusting the beat cycle.

12.8. Data reports are records of production status, and historical production status can be viewed through data reports.

13. Operating mode:

13.1. Automatic mode: Operate and stop according to the set rhythm cycle, and automatically calculate real-time counting according to the set counting increment.

13.2. Manual mode: Manual operation only involves the operation of the track for conveying, without automatic pause, start, real-time counting, or production efficiency calculation functions.

13.2. Full automatic mode: If a team member completes the task ahead of schedule and runs at the same speed as the team member, it will run and stop normally according to the set rhythm cycle, and real-time counting will be automatically calculated based on the set counting increment.

14. It can be integrated with software such as ERP and MES systems to achieve data collection and sharing.

Technical parameter table:

Model: JM-18-8 Power: 0.75KW Type: Crawler assembly line
Assignment object: Clothing, shoe uppers, luggage Drive form: Electric machining Customization: Yes
Product alias: Clothing assembly line Automation level: Fully automatic

Specification: 22 meters * 0.62 meters * 0.68 meters Usage: Single piece (unit) production Product type: New and improved version
Brand: Junmei has customizable external dimensions (length, width, height)

Basic project parameters
Specifications: length, width, height 20000mm/28000 * 620mm * 680mm
Gap distance between material frame baffles: length, width, height 600mm * 800mm * 145mm
Number of sewing equipment workstations: 1.2m/unit, 34 devices
Rated power supply for electronic screen: single-phase 220V/50Hz, voltage within ± 10%
Rated power supply of motor: three-phase 380V 50HZ
Maximum motor power: kW 0.75
Insulation level: B
Drive method: Motor gear drum drive
Display screen: LCD TV display screen
Beat time adjustment: 0-9999 seconds
Running speed of conveyor belt: 0.15m/s
Material and size of conveyor track: (width * thickness) 600 * 10 OPB material track conveyor belt
Main structural profile: 60 * 30 industrial aluminum alloy profile column
Flow channel profile: height * width 300mm * 60mm